Motion Control Buyers Guide

Motion Control | The, "Motion Control" Technology and Products Newsletter

Motion Control – eSMART HMI Series from Exor features Cloud-Based Solutions, available from Servo2Go!

January 7th, 2021

Editor-Publisher

Motion Control – Exor eSMART HMI Series

Greenville, DE —-Motion Control Components – The New eSMART Series HMI products from Exor combine state-of-the-art features and top performance with an outstanding design. They have been designed to offer an outstanding price/performance ratio for challenging applications. They are the ideal choice for HMI applications including factory and building automation. Exor has taken the evolution of the eSMART range and gone much further. The series now includes JM4web, Browser widget, SQL4automation and our cloud-based solutions. These powerful applications open the potential use of the eSMART series. As such we have increased the number of certifications to be used in hazardous conditions.

The eSMART series of products combine the power of JMobile – the software inside X Platform with an outstandingly robust design. With very specific applications in mind we have stripped down the eSMART to only the essential components and have created a truly class leading product.

Features include:

Full vector graphic support. Native support of SVG graphic objects, transparency and alpha blending
Screen object dynamics: control visibility and transparency, move, resize, rotate any object on screen
Multilanguage applications with TrueType fonts
Data display in numerical, text, bar graph, analog gauges and graphic image formats
Rich set of state-of-the-art HMI features: data acquisition and logging, trend presentation, alarm handling, scheduler and timed actions (daily and weekly schedulers, exception dates), recipes, security and user management, e-mail and RSS feeds
Wide selection of communication drivers available with multiple-driver communication capability
Remote monitoring and control with Client-Server functionality
Off-line and on-line simulation with JMobile Studio
Powerful scripting language for automating HMI applications. Efficient script debugger improves productivity in application development
Rich gallery of objects and symbols

Information on the eSMART HMI’s from Exor can be viewed at: https://www.servo2go.com/catalogsearch/result/?q=esmart

These and other Motion Control Products are available through www.Servo2Go.com

For further information on this new product or others in our extensive product portfolio, call 1- 877-378-0240 or e-mail Warren Osak at warren@servo2go.com or visit Servo2Go.com at: www.Servo2Go.com

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Industrial Safety – Is Your Workplace Safe? Use the Free Gotcha Stick to be SURE!

January 4th, 2021

Editor-Publisher

Industrial Safety – Get a Free Gotcha Stick!

Industrial Safety — Omron introduces the safety Gotcha Stick Safe Distance Scale. This safe distance stick accurately tests the allowable barrier opening size based on the distance from the point of operation. It features English measurements on one side, and Metric measurements on the other.

Although not officially adopted by OSHA, the safety “Gotcha Stick” is based on data from “A Review of Machine-Guarding Recommendations,” by Donald R. Vaillancourt and Stover H. Snook of the Liberty Mutual Research Center for Health & Safety. This data redefines the dimensions of the human arm for the purposes of machine guarding. The resulting new stick has been modified to include openings of less than 1/4 inch over the first 1/2 inch distance.

Guarding machinery by means of hard (fixed) barriers is one of the main ways of protecting personnel from point-of-operation hazards. The safety “Gotcha Stick” is the easiest means of verifying that openings in hard guarding will not allow the point-of-operation to be accessed by the operator.

Omron’s safety products are used to protect workers around machinery, automated equipment and industrial robots. Their products serve a wide variety of applications and markets, including semiconductor, automotive, electronics manufacturing, packaging and consumer markets.

To request the FREE safety “Gotcha Stick” click here.

Motion Control – Integrated Motors Feature Fast and Easy Setup for Rockwell Automation/Allen-Bradley PLC’s!

December 24th, 2020

Editor-Publisher

Vaughan, Ontario, Canada — Motion Control Components — After the successful introduction of the complete range of ServoStep integrated motors JVL is now releasing Add-On-Instructions for fast and easy setup and programming in Rockwell Automation’s Studio 5000 software.

All-in-one unit: Motor, Absolute multiturn encoder, Drive, Controller, PLC and Ethernet Switch as well as TÜV-approved STO option. The integrated design with the controller in the motor minimizes the size of the control cabinet. With less components in the cabinet, the cooling requirements will be lower, reducing both system cost and running costs.

JVL´s ServoStep motors offer state-of-the-art performance that in some applications can rival servo motors at a lower cost. The high torque at low speeds make compact solutions without gear possible. The ServoStep family offers up to double power in same size compared to similar motors, due to higher current/voltage and advanced regulation.

JVL’s closed-loop ServoStep technology eliminates loss of steps and never stalls. The technology causes a paradigm shift that changes your perception of what you can do with a stepper motor. Ultra-high torque enables direct drive without gearing. The motor series also has current control, which lowers power consumption and allows 100% duty cycle without overheating. The ultra-high step resolution of 409,600 step/rev decreases acoustic noise and results in a smooth-running motor.

The wide speed range from 0 to 3000 rpm can be adjusted in increments of 0.01 rpm. Due to automatic tuning, programming is fast and easy.

The motors have 8 programmable inputs/outputs: each can be set up as digital input, digital output or analog input. Motors are equipped with EtherNet/IP interface and as option you can choose STO (Safe Torque Off) versions.

The motors are perfect for multi-axis applications and format adjustments where high positioning speed is required. Due to ultra-high torque, no gear is needed.

For end-of-line packaging and food and beverage applications enclosure class IP65 can be delivered.

To fulfil the demands for diagnostics and easy maintenance in factories of the future the motors are designed for IIoT and are Industry 4.0 ready.

The motors include a 2-port Ethernet switch to reduce wiring in daisy-chain configuration (DLR). Several LEDs enable technicians and operators to get a quick status overview.

To save time, Add-On-Instructions are available for Studio 5000. It makes commissioning fast and easy and the motors can be set up in 5 minutes or less.

Industrial Ethernet:

The motors have the ability to be upgraded with other protocols or newer versions of the same protocol at any time. Because of the upgradeability, the JVL industrial Ethernet interface is also ‘future proof’ as newer versions of the protocols will always fit into the design. The user can switch between Profinet, EtherCAT, Powerlink, EtherNet/IP, Modbus TCP and SERCOS.

Information on the Integrated Servo & Stepper Motors from JVL can be found at – https://www.electromate.com/jvl-industri-elektronik.html

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-time delivery, dedicated customer service and technical engineering support.

Motion Control – Ball Screws for Aerospace Applications from Steinmeyer

December 19th, 2020

Editor-Publisher

Motion Control – Aerospace Ball Screws

Woburn, MA — Steinmeyer develops customized solutions for many applications in the aerospace industry. Here are brief overviews of the possibilities of Steinmeyer Aerospace:

Flap-Actuators

For actuators in various flap applications, Steinmeyer offers a wide range of ball screw drives. Our designs are already proven in volume production over many years and have a variety of features. These include specific solutions with spherical and gimbal suspension as well as modular systems.

Actuators for Braking Systems

In the field of ball screw drives for brake actuators, Steinmeyer has already implemented several products. The focus here is the development of specific solutions with extremely high load capacity, optimized solutions with minimized installation space, as well as customer-specific designs.

Electromechanical Actuators

For various other actuators in aviation applications, Steinmeyer draws on a broad spectrum of cost-optimized products. These include various applications such as solutions for air-conditioning and door actuators.

Aerospace | Unmanned Air Vehicles

Steinmeyer is a reliable partner in the field of space travel. We offer titanium versions in the for space travel and ball screw drives for the control of fins on missiles and unmanned air vehicles.

Steinmeyer Aerospace Possibilities

– Build-to-Print Production of existing programs according to existing designs. Short-term realization of your needs.

– Build-to-Spec Reliable partner in developing, designing, and manufacturing according to your specifications.

– Engineering Services Design and development of aerospace ball screw drives.

– Support Assistance with the aerospace qualification process.

Download Aerospace BrochureCLICK HERE!

About Steinmeyer

Steinmeyer is the world’s longest continuously-operating manufacturer of commercial ball screws. In the realm of linear motion control, our company has become synonymous with precision, innovation, and exacting standards of quality.

Steinmeyer’s extensive product line is used widely in drive systems for industrial machines as well as precision positioning in optical instruments, medical devices, and other mechatronic applications.

Contact Steinmeyer for further information on their extensive product portfolio:

781-273-6220

infoUSA@steinmeyer.com

Visit steinmeyer.com/

Steinmeyer Ball Screw Resource Center

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Motion Control – Hollow Core Voice Coil Motor Has Low Inertia, High Precision available from Moticont!

December 14th, 2020

Editor-Publisher

Motion Control – Hollow Core Voice Coil Motor!

The HVCM-051-025-013-01 Linear actuator has a hollow core that allows for optics, illumination, laser beams, or cables to pass through, additionally, it has a continuous force rating of 5.3 lbs (23.7 N) and a peak force of 16.9 lbs (74.8 N) at a 10% duty cycle. This compact voice coil actuator measuring just 2.000 in. (50.8 mm) dia. X 1.00 in. (25.4 mm) housing length with a 0.50 in. (12.7 mm) stroke is ideal for applications such as: Medical diagnostics and testing, laser beam steering, wafer handling, laser cutting and welding, dynamic vibration absorption, optical focusing, scanning, assembly, and positioning applications.Van Nuys, CA — Motion Control – Moticont introduces an open aperture (hollow core) voice coil or moving coil linear motor from Moticont, the HVCM-051-025-013-01. Featuring an open aperture of 0.50 in. (12.7 mm) this low cost, clean room friendly non-commutated motor is available off-the-shelf. The light weight and low inertia moving coil of the linear actuator demonstrates: High acceleration/deceleration, high speed, zero cogging, and by connecting directly to the load, zero backlash.

Two 10-32 UNF-2B x 0.25 in. (6.4 mm) deep threaded mounting holes on 1.000 in. (25.4 mm) centers in the housing and coil allows for flexible and easy integration into new and existing applications. When used in closed loop applications with an adequate optional position sensor, resolutions of less then 1 micron are achievable for millions of cycles. If a longer stroke, higher force, a smaller foot print, or customized mounting is required, consult Moticont’s team of engineers. All of Moticont’s voice coil linear actuators are available as complete plug-and-play systems, including: Position sensor, servo driver, power supply, and if required with a linear position sensor.

About Moticont – Moticont is a manufacturer of motion control products. Their product line includes voice coil motors, three phase brushless motors and positioning stages and slides.

Moticont is committed to exceeding their customers’ quality expectations and industry standards throughout the design, manufacturing, service and technical support phases. Their modern manufacturing facility, highly controlled processes, committed staff, and extensive testing complement their product design strengths. This enables them to supply their clients with specialized small orders to high volume just-in-time deliveries.

They offer an extensive line of standard products ready to be shipped immediately from stock, and when standard products are not quite right for an application, highly trained design engineers are always available to develop custom motion control products to fit the specific needs or our customers.

For additional information contact Sales Team at Moticont, 6901 Woodley Ave, Van Nuys, CA 91406; Toll Free: +1 (888) 785-1804, Tel: +1 (818) 785-1800, moticont@moticont.comor visit the website at http://www.moticont.com

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Motion Control – Rotational Voice Coil Stage quickly and repeatably steers an optical beam with a diameter of up to 25 millimeters over 90° with 25 microradians of resolution!

December 4th, 2020

Editor-Publisher

Motion Control – Rotational Voice Coil Stage

Quickly and repeatably steer an optical beam with a diameter of up to 25 millimeters over 90° with 25 microradians of resolution!

RVC-9025 Rotational Voice Coil Stage: Up to 25mm wide mirror; Controllable positioning over +/-45 degree optical; 5 arcsec (25 microradians) optical position repeatability; 1 degree optical step-and-settle in less than 5ms; Fully integrated servo controller; USB 2.0 and auxilary user electrical interfaces; X 58 x 28 x 21 millimeters, 30 grams

The RVC-9025 Rotational Voice Coil Stage provides a means to quickly and repeatably steer an optical beam with a diameter of up to 25 millimeters over 90° with 25 microradians of resolution. The RS-25 Resonant Scanner is designed and optimized for applications that typically require a means to scan an optical beam. Using various patent pending features the RS-25 Resonant Scanner can run 24/7 forever without compromise. At the heart of this product is a pair of carefully designed flexures that mimic the spring in a classical spring-mass harmonic motion system. The mirror or other load acts as the mass and together a natural resonating frequency is borne that provides unparalled performance and reliability. A small motor is carefully coupled to the system to makeup for small system losses that would otherwise dampen the oscillation.Forestville, CA – The RVC-9025 Rotational Voice Coil Stage provides a means to quickly and accurately set an angular position. The frequency is factory adjusted to customer specifications during the manufacturing process. Amplitude of the resonating mirror can be adjusted through either an analog input voltage or the USB interface. An optional high-resolution position feedback sensor can be monitored by an analog output signal on the User Connector. The RS-25 Resonant Scanner can also be configured with a high-resolution 16-bit Analog to Digital Converter to quickly sample and report the mirror position at any moment if the position sensor is included.

The Mirror: The mirror is an integral part of the RVC-9025 and is usually specified at time of order. The mirror and its associated inertia will largely predict the overall step and settle time of the actuator. With that in mind the user should careful consider parameters surrounding the mirror including its shape and flatness. The mirror should be no wider than absolutely necessary and sufficiently long to accommodate the beam elongation as a consequence of the tilting process. Mirror flatness will largely dictate its thickness and overall inertia. In special cases, mirror thickness and its affects on inertia can be managed using costlier materials such as beryllium that have a higher specific stiffness. As the mirror thickness grows, its front surface will proportionally move further off the rotational axis which in some cases can be undesirable. Other parameters including coating and scratch/dig need to be included to fully describe the mirror. While a mirror is probably the most common payload other customer supplied or specified loads can be used such as gratings.

Position Sensor: The RVC-9025 is able to position its mirror with a resolution of 25 micro-radians in a large part because of the high-resolution sensor it uses. The analog nature of its non-contact sensor also makes it noise limited by adjusting its bandwidth. Careful control and optimization of the sensor signal permits the servo to operate at a higher bandwidth and thereby having a higher stiffness and exceptionally low positioning wander or hysteresis.

Voice Coil Motor: The RVC-9025 includes a high efficiency voice coil motor–somtimes referred to as a single phase DC motor. The motor coil is directly coupled to the mirror support beam and position sensor. That tight and rigid coupling of the load, actuator and sensor assures exceptional position repeatability and step-and-settle times. The high efficency of the motor coil yields a small and light-weight coil that adds little of the overall motion inertia.

Integrated Electronics: The RVC-9025 includes a highly miniaturized servo amplifier and controller. The mirror position can be controlled through either the USB and its 16-bit DAC or an analog input signal. At the same time mirror position can be monitored from and analog output or the USB and an optional 16-bit ADC. The auxiliary input header also provides a means to enable the amplifier and monitor it for faults. Thereby supporting a configuration for a deeply embedded and autonomous device.

Click Here for:

RVC-9025 Rotational Voice Coil Stage Brochure

Voice Coil Stage Interfacing and User Manual

RVC-9025 Small Step Response

RVC-9025 Interface Drawing

RVC-9025 Rotational Voice Coil Stage Interface Drawings

Equipment Solutions, Inc. (ESI) is a provider of engineering and manufacturing services. ESI specializes in the design and production of automation and instrumentation products including motion control components and sub systems. ESI’s products range from galvanometer amplifiers with an integrated arbitrary waveform generator, to high-resolution displacement sensors, voice coil and stepper motor stages, amplifiers and controllers.

For additional information contact Jeff Knirck at Equipment Solutions,Inc. Mailing Address – PO Box 159, Forestville, CA 95436; Shipping Address 6490 Front Street, Forestville, CA 95436; Tel: 408-245-7162, Fax: 408-245-7160, E-Mail: info@equipsolutions.com or visit the Website at http://www.equipsolutions.com

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Motion Control – Hybrid Air Bearing XZ Positioning System from H2W Technologies!

December 1st, 2020

Editor-Publisher

Motion Control – Air Bearing Positioning System!

Santa Clarita, CA —– Motion Control – This hybrid air bearing XZ positioning system uses H2W air bearing linear stepper motor STS-1220-AP4T (horizontal axis) and voice coil positioning stage VCS05-060-LB-01-MH (vertical Z-axis). The horizontal Air Bearing Linear Stepper motor has a 38.0 in [965 mm] stroke and generates 12.0 lbs [53.1 N] of continuous force. It is guided by precision roller bearings along the platen. Integral air bearings are used to maintain the required motor air gap. The vertical Z-axis motor has a 0.50 in [12.1mm] stroke; generates 6.0 lbs [26.7 N] of continuous force and 118.0 lbs [80.1 N] of peak force. The 1.0-micron resolution encoder allows for precise closed loop positioning. It comes supplied with bearings that allow smooth and rigid motion. The motor coil is the moving part of the assembly in order to reduce the moving mass of the axis.

Features:

Wall mountable
Two axis of coordinated motion
Cable carriers to route payload cables

Multi-Axis Stage

Product Details

Horizontal Axis (Single Axis Air Bearing Linear Stepper)

Motor P/N STS-1220-AP4T

Stroke 38 in 965 mm

Force 12 lbs 53.1 N

Vertical Z-Axis (Voice Coil Motor Stage)

Motor P/N NCC03-15-050-2X

Stroke 0.25 in 6.4 mm

Encoder Resolution 1 micron

Force @ 100% Duty 5.0 lbs 22.3 N

Force @ 10% Duty 15.0 lbs 66.8 N

See Video at Youtube:

For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail: info@h2wtech.com or visit the website at http://www.h2wtech.com

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Motion Control – The World’s Most Compact 3000 W Integrated Servo Motor

November 26th, 2020

Editor-Publisher

Motion Control – Compact 3000 W Integrated Servo Motor

Vaughan, Ontario, Canada — Motion Control Components – JVL, the European leader in the development of integrated servo and stepper motor technology, has now again developed a new and unique product in the field of integrated motor control. JVL’s newest additions to their portfolio is a complete, high-capacity MAC motor® with rating of 3000W. MAC motor®s are complete servo systems including a high-dynamic AC servo motor, hall-sensors, encoder, power supply, driver and positioning controller and Nano-PLC, as well as facilities for incorporating various control modules such as Bluetooth, WLAN, ZigBee, EtherCAT, EtherNet/IP, CANopen, DeviceNet, Profibus, Profinet, Nano PLC, RS232/RS485/USB, Process Control, etc.JVL presents a new AC Servo Motor with built-in controller, Nano-PLC and direct AC mains supply with same capacity and length as traditional servo motors

New Compact Motor

The MAC motor sets completely new standards for the performance and size of servo controls. With a length of only 311.8mm for a 3000W motor with a torque of 9.55/28.6Nm at 3000rpm, this MAC motor matches the size of traditional servo motors without built-in controllers with flange 130x130mm. This has only been possible through the use of extremely compact motors and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. So what about vibrations and temperature? As with the other integrated servo motors in the range (50-3000W), both the motor and all electronic components have been specifically selected to withstand the rigorous demands required by industrial use.

Power Supply and Energy Savings

Powering this motor is easy since it only requires connection of the main voltage of 3x400VAC through the M23 connectors. Control voltage for the encoder and microprocessor circuitry is 24VDC: In an emergency-stop situation, where an approved relay has cut-off the main power, encoder position and other values are maintained by this control voltage. In some applications, however, this is not needed and in those cases an optional internal 24VDC supply can be used, requiring only an AC main connection. Furthermore highly effective switching technology is used to ensure low heat generation resulting in appreciable energy savings.

Other Advantages

One of the big advantages of using the integrated MAC motors is that you don’t need to install a separate servo driver or controller in a control cabinet. This gives you many subsequent advantages: Space savings in your control cabinet, saving of expensive motor and encoder cables, saving time (and money) for cabling, noise is minimized due to internal cabling and also installation errors between driver and motor are eliminated. In addition, service is much easier, since the motor and controller can be replaced as a single integrated unit. Hence downtime is minimized and production is maximized.

Information on the MAC motor from JVL can be viewed at:

https://www.electromate.com/assets/catalog-library/pdfs/jvl%20industri%20elektronik/JVL_ld0083gb.pdf

About Electromate:

Electromate’s Core Purpose is to help Manufacturers build better machines using differentiated automation technology. They specialize in Robotic and Mechatronic Solutions for the Industrial Automation marketplace. Respected by customers as a premiere source for High Performance Automation and Motion Control Components & Systems, Electromate® specializes in AC & DC Servo and Stepper Motors & Drives, Motion & Automation Controllers, Positioning Systems & Actuators, Feedback Devices, Gearing Products and HMI’s & Operator Displays, all supported via extensive product selection, just-in-timedelivery, dedicated customer service and technical engineering support.

Motion Control – Select from the Large Variety of Precision XYZ Axis Stages to Suit Your Specific Application from Optimal Engineering Systems, Inc. (OES)!

November 23rd, 2020

Editor-Publisher

Motion Control – XYZ Axis Stages to Suit Specific Applications!

The two-phase stepper motors are standard with a knob for manual adjustment. The knob can be replaced with an incremental quadrature encoder for position verification. An optional three-phase brushless servo motor with optical encoder is also offered for closed loop operation and higher operating speeds. The standard pitch of the lead screw is 4 mm that can be replaced with1 mm per turn lead screw for higher resolution.Van Nuys, CA – — Motion Control – OES (Optimal Engineering Systems) has introduced a series of high precision, low cost XYZ positioning stages that can be easily integrated into new and existing applications. They are offered in 5 travel lengths for each axis, 50 mm (1.969 in.), 100 mm (3.937 in.), 150 mm (5.906 in.), 200 mm (7.874 in.), and 300 mm (11.811 in.). Any combination of lengths, motors, and lead screws are available.

These highly adaptable XYZ axis stages feature high precision steel linear ball bearings and hardened steel shafting, and each stage has a 3.543 in. by 3.543 in. (90 mm by 90 mm) table with a precise pattern of threaded mounting holes. These series is also offered with a locking brake for the Z-axis.

The stages are compatible with OES’ line of motion controllers and are available as a complete Plug-and-Play system. X and XY axis Linear Stages can also be specified.

About OES – Optimal Engineering Systems, Inc. (OES) is a manufacturer of motion control products including: Stepper motor controllers and drivers, solenoid electronics, and positioning stages and slides. Applications include: Animation, automated assembly systems, automation, CNC machines, flight simulation, inspection systems, linear and rotary stages, machine tools, medical devices, motion control camera boom systems, optical comparators, CMMs, pan-tilt gimbals, PCB assembly & inspection, pick-and-place, positioning stages, robotics, scanners, security cameras, telescope drive mechanisms, time-lapse photography and winders.

Some of the industries OES serves are: Aerospace, Astronomy, Chemical, Communications, Educational Institutes, University, Colleges, Government Agencies, National Labs, Manufacturing, Medical, Metrology, Military, Motion Control, Museum, News Agencies, Semiconductor and Test Equipment. Optimal Engineering Systems, Inc’s. competitive advantage is its state-of-the-art in-house manufacturing facility in North America enabling OES to supply clients with custom designed orders or high volume just-in-time deliveries globally.

For additional information, contact sales team at: OES, 6901 Woodley Ave.; Van Nuys, CA 91406; Telephone: 888-777-1826 or +1 818-222-9200, FAX +1 818-436-0446 or E-Mail: sales@oesincorp.com or visit the website at http://www.oesincorp.com

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Motion Control Application – Implantable medication delivery systems: Where every microliter counts!

November 16th, 2020

Editor-Publisher

Motion Control – Application

Implantable medication delivery systems can have a decisive influence on the quality of life of the patients. In many cases, such delivery systems are vital for the survival of the patients – the systems have to be absolutely reliable. maxon motor manufactures high-precision micro drives for medication delivery systems.

Fall River, MA — Motion Control Components Application – Patients that suffer from chronic pain, metabolic disorders, diseases of the central nervous system and tumor diseases require accurately dosed medication. Here implantable medication delivery systems are used. Through the localized medication delivery, the dosage can be reduced to the required minimum. These infusion systems thus improve the quality of life of the patients. For many patients, it is only the medication delivery system that allows them to have a life outside of the clinic. Repetitive invasive, painful operations can be avoided. The risk of medication dependency and undesired side effects are reduced to a minimum. All these factors can contribute to the disease no longer being the central focus of the patient’s life.

For example, an active implant is implanted in the lower abdomen directly underneath the skin, where it delivers the medication dosage, programmed by the physician, to the body at the defined times of the day. The implantable unit has a wireless data interface to a patient interface by which the dosage can be adapted at any time. At regular intervals, the internal medication reservoir can be refilled by a specialist. The life span of the active implants measures many years and is limited only by the life of the battery. The core of the active implant is a piston pump manufactured by maxon medical, which specializes in medical technology and is a division of the maxon motor Group. However, the micro drives for implantable medication delivery systems are not comparable with customary maxon motors. In a customary motor, rotary motion is generated and yields torque and speed of rotation.

The reciprocating piston pump generates a linear movement that results in liquid pumping. The individual parts of the pump have very narrow tolerances and allow the pump volume to be adjusted with a precision of less a microliter per piston stroke.

As active implants are in direct contact with human tissue, biocompatible materials are an absolute requirement. Therefore, in most cases, titanium is used for the implants. Machining of titanium, especially safe and reliable laser welding, requires a very high level of expertise. Special testing and quality methods, such as inspecting the penetration depth, microhardness and density of the weld seams, are established procedures at maxon medical. The customer requirements on the product are thus fulfilled and the reliability and constant quality of the manufacturing processes are guaranteed. The entire assembly of the implantable micro drive takes place under cleanroom conditions.

maxon medical – Specialist for medical drive solutions and active implants

maxon medical specializes in the manufacturing of medical drive solutions for active implants. The division received ISO 13485 certification in December 2008. The quality management system and the project organization ensure safe, reliable and standard-compliant products and provide the customer with a sound basis for statutory approval of the final products.

Professional project organization and a proven risk management system allow efficient implementation of customer projects. Strict maintenance of statutory requirements has top priority in the implementation of medical technology projects with risk class IIb + III. Production processes, production systems and testing systems always fall under GMP (Good Manufacturing Practice, Commission Directive 2003/94/EC), regardless of the classification of the product.

maxon medical meets highest customer requirements – from selection of suitable suppliers to multi-tier quality control, from the individual parts to the final product. Manufacturing processes in the field of medical technology have very high documentation requirements during the entire value-added chain. All the way from the project idea to series production. In the end, a comprehensive and detailed documentation of all processes is required, including verification of process capability and traceability right back to the individual parts. This process control, matured to the last detail, characterizes maxon medical. It is an important and indispensable component of the entire production process and guarantees the high quality of the micro drives used for active implants of maxon medical.

Contact maxon for more details info@maxonmotorusa.com

Comprehensive documentation and software are included with every delivery, and are also available for you to download from our website at www.maxonmotor.com.