Linear Motion – White Paper
The question of whether to use voice coil actuators or solenoids for small displacement motion control applications comes up often. This article explains the key differences between each product and why you might choose one over the other for your applicationA non-commutated DC linear actuator, typically referred to as a voice coil, is capable of a displacement in excess of 5 inches. In addition, voice coil actuators, can move bi-directionally, and has a constant force over the stroke and can be used for closed loop position and force applications.
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A solenoid can generate high forces at very short strokes, however it requires a spring return because they are operated unidirectional and the force output declines rapidly through the total displacement, and therefore are normally used only for short strokes, not typically longer than 0.5 in. The typical application for a solenoid is the simple opening or closing of a switch or valve, and are not typically used for force or position control applications.
A voice coil generates a force based on an interaction of a current carrying conductor in a permanent magnetic field.
A solenoid generates force based on an electromagnetic field that is created by a current carrying conductor.
What is a Voice Coil Actuator?
Voice coil actuators or non-commutated DC linear actuators consist of a permanent magnetic field assembly (permanent magnets and ferrous steel) and a coil assembly. The current flowing through the coil assembly interacts with the permanent magnetic field and generates a force vector perpendicular to the direction of the current. The force vector can be reversed by changing the polarity of current flowing through the coil.
The force generated by the voice coil is proportional to the cross product of the current flowing through the coil and the magnetic flux in the permanent magnetic field, as dictated by Lorentz’ force equation. Either the coil assembly or permanent magnetic field assembly can be used as the moving member in a voice coil actuator.
The force generated is relatively constant throughout the stroke of the actuator, with minor dips at the beginning and end of the travel length.
Voice coil actuators are typically used in focusing applications, oscillatory systems, mirror tilting, and miniature position control.
What is a Solenoid?
Solenoids consist of a coil that is contained in a ferrous steel housing and a movable steel slug or washer. An electromagnetic field is generated by current being applied to the coil. The magnetic field intensity determines the amount of force that can be generated by the solenoid. When the power is turned off, the force drops to zero and the spring returns it to its extended position.
The forces are initially high, but as the stroke increases the force decreases.
Solenoids are typically used to open latches or open or close valves, and are either used to apply a holding or latching force.
Comparison
| |
Voice Coil Actuator |
Solenoid |
| Force |
Low to medium |
High |
| Stroke |
5 inches maximum |
¼ inch maximum |
| Constant Force |
Yes |
No |
| Reversible |
Yes |
No |
| Position/Force Control |
Yes |
No |
| Cost |
Moderate |
Low |
Should I select a Voice Coil Actuator or a Solenoid?
If your application simply requires opening or closing a valve a solenoid might be an option, however they have limitations when it comes to force linearity and stroke length.
Due to the fact that voice coil actuators typically cost more than an off-the-shelf solenoid, many customers try and use a solenoid when a voice coil actuator is the more appropriate solution. Some applications require a constant force throughout the travel length, and in these situations a solenoid is insufficient due to the diminished force through the travel, while a voice coil actuator provides constant force. This is particularly important in oscillatory systems. Another advantage that the voice coil provides is force control, without a feedback device, because the force output (at any position in the stroke) is directly proportional to the current input.
This type of actuation lends itself to generally a higher force density, thus achieving higher strokes and forces in a smaller package size to the solenoid counterparts.
H2W Technologies, Inc. is dedicated to the design and manufacture of linear and rotary motion products that are used in the motion control industry. The complete line of linear electric motors includes: Single and dual axis linear steppers, DC brush and brushless linear motors, voice coil actuators, and AC induction motors. Also offered is a complete line of ball screw, lead screw and belt driven positioning stages.
Other motion control products include: Limited angle torque motors for compact, limited angular excursion rotary servo applications, 3 phase brushless rotary servo motors with matching digital servo amplifiers and permanent magnet linear brakes for fail-safe, zero power braking for baggage handling and people moving applications as well as amusement park rides.
With over 75 years combined experience in the linear and rotary motion field, the H2W Technologies team of engineers offers the optimal solution to the most demanding motion control, requirements.
For additional information contact Mark Wilson at H2W Technologies, 26380 Ferry Ct, Santa Clarita, CA 91350; Tel: 888-702-0540, Fax: 661-251-2067, E-Mail:info@h2wtech.com or visit the website at http://www.h2wtech.com
September 20th, 2017 
Editor-Publisher 
